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ST-CF COUNTER-FLOW PLANT

The Counter Flow Drum Mix Plant is a continuous mixing system in which aggregates are heated in a counter-flow arrangement and homogeneously mixed with bitumen and filler within the drum. The standard Counter Flow Drum Mix Plants are available with capacity ranging from 20 to 120 t/h.

Higher output capacity plants are also available as per customer’s requirements. Double drum or external pugmill configurations are available for high RAP applications and low emission performance.

Key Benefits:

● Feeding & Screening System

  • Each cold bin has an independent belt conveyor with AC variable speed motors.

  • Load cells synchronize aggregate weighing; vibrating screen removes oversized materials.​

 

● Dryer & Burner System

  • Counter-flow insulated dryer drum with four-wheel friction drive reduces heat loss.

  • Modulating burner ensures precise air/fuel ratio for high efficiency and clean combustion.​

 

● Dust Collection & Elevator

  • Bag house filter with pneumatic cleaning and dust refeeding meets emission norms.

  • Twin-lane hot bucket elevator with chain drive ensures balanced, smooth material flow.

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● Mixing & Heating Units

  • Double shaft paddle mixer with Ni-Hard liners for uniform and durable mixing.

  • Thermic oil heater circulates hot oil to maintain asphalt temperature with auto control.

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● Bitumen Handling & Control Panel

  • Fully insulated bitumen tanks with thermic fluid heating and auto valves.

  • SCADA-based control panel with real-time monitoring, recipe storage, and data logging.​

Technical Specifications:

Models
ST-PF-40
ST-PF-60
ST-PF-90
Output
40-60 TPH
60-90 TPH
90-120 TPH

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